WIRE EDM CAPABILITIES. System 3R vises and & rails, with macro and macro junior holders. Due to size, and dependant on tolerances, you may get be able to use a fiber laser to etch the groove. The W.E.D.M. The workpiece is submerged in a dielectric fluid (which increases the water’s resistivity) allowing for the generation of an arc at the wire, which in turn disintegrates the workpiece. A gap of 0.025–0.05mm is maintained constantly between the wire and work piece. Extensive background making micro precision parts. The ALN800G, Rigid Linear Motor Driven High-Performance Wire EDM Machine incorporates Sodick's next-generation SPW (Smart Pulse Wire) control with the Smart Pulse Generator and technologies that improve cutting speed and precision. CutWise Premium Brass Wire is a high performance based wire that performs much better than the typical high speed wire that is Cu/Zn=60/40. The wire is usually made of brass or stratified copper, and is between 0.02 and 0.33 mm diameter. It is probably the most exciting and diversified machine tool developed for this industry in the last fifty years, and has numerous advantages to offer. Wire EDM is a process whereby a thin wire is used as an electrode to cut along a programmed path. Electrical Discharge Machining Examples. The only wire EDM machinist in Central Oregon. A collection tank, which is located at All purchases are expected to be paid within 5 business days. A Makino EDM machine uses half that, providing a significant long-term savings in $1,000’s of dollars per year in operating cost. For example, Pfluger explained that the most common wire has a 0.25-mm diameter, but more and more operators are using a heavier-gauge wire, like a 0.3-mm-diameter wire, because it offers speed benefits. Items will be shipped UPS or Fedex Ground. diameter wire ranges from 0.05 to 0.3mm is applied as tool electrode. Additionally, wire EDM is able to cut metals as thin as 0.004”. Because the CUT AM 500 uses a 0.008-inch diameter wire that’s thinner than traditional wire EDM machines, it requires a smaller sacrificial area, typically 0.010 or 0.012 inches. Wire EDM machines are capable of operating with a range of different wire diameter sizes. The most common EDM wire in use today is brass wire, produced when the element zinc is added to copper. Utilizing end mills and drills down to .0078 (0.2mm) Tooling. Our wire cut EDM machines have the capacity to run multiple wire sizes, including microwire as small as 20µm (0.0008″) in diameter. So, the more zinc in the surface of the EDM wire… The size of this radius is determined by the wire diameter plus the spark gap. Understanding the Wire EDM Process 83 When the wire turns a corner, it can produce a sharp edge on the outside corner, but it will always leave a small radius on the inside corner, as demonstrated in Figure 5:4. The wire is continuously supplied from the supply spool through the work piece, which is clamped on the table by the wire traction rollers. Therefore, we offer the best of both hard brass EDM wire and stratified EDM wire for all your wire EDM needs. Wire EDM. The spark gap [7] causes the machined contour to be slightly larger than the diameter of the wire [8]. Inline Japanese Continuous Annealing Technology ensures a stable and uniform tensile strength preventing wire breakage. Most EDM machines chew through more than one pound of wire per hour, making wire consumption the biggest expense of operating wire EDMs. It was introduced in the late 1960s', and has revolutionized the tool and die, mold, and metalworking industries. For most shops and applications, having a supply of .010” diameter coated and plain brass wire will be the best solution for your wire EDM applications. Home Page • • • Advantage EDM 38 Route 206 Andover, NJ 07821 Tel: 973-786-0177 Fax: 973-786-0277 Email:info@advantageedm.com Micro Machining. Fore wire EDm the shape has to go all the way through the workpice because your electrode is a continuous wire. If you do not see what you need or you just have some general questions please give us a call. SP wire has high tensile strength and provides excellent processing precision as the uniformity of the wire diameter allows for high-speed processing. 05-18-2011, 08:21 PM #13. zenndog. The diameter of the wire is determined according to the shape and thickness of the metal to be machined. Just in time distribution of EDM consumables, parts and supplies. CE SPEC WIRE EDM MACHINE. EDM SP wire. CNC Machining. Wire EDM’s increased precision allows for intricate patterns and cuts—even more so than conventional EDM. The diameter of this wire may vary by application in size from .002”-.012” in diameter and may be coated or uncoated depending on the stock being cut. Just choose your weight, your diameter, and the tensile strength of your wire. AL600G detail Axis stroke X×Y×Z (mm) Manufacturer of EDM Wire - Hando Z Cut - Zinc Coated EDM Wire, HANDO Cut - EDM Brass Wire, HANDO X Cut EDM Wire (Special) and Molybdenum Wire offered by Manan Associates, Hyderabad, Telangana. Smallest wire I've seen used is .002, but with the EDM process the result is alway going to be bigger. The last time the machine was used was in January. The ALC600G, Rigid Linear Motor Driven CE Certified Wire EDM Machine is one of the newest additions to the Sodick product line-up. Wire EDM. This new machine includes some exciting new features, such as; a full security enclosure, next-generation SPW control with Smart Pulse Generator, and other performance boosting technologies. SPOOL OF PREMIUM EDM COATED WIRE.012" DIAMETER Reliable Tool Inc. c 2011 | Powered by. Guideways are checked for flatness, lasered for straightness and test cuts are performed on all machines which are then checked on a CMM for accuracy resulting high precision parts. Wire EDM Technical Spotlight. Contact Advantage EDM. Machine castings are ground and hand scraped for complete flatness. The ultimate in ultra-fine, ultra-accurate, and ultra-efficient machining, the MX600 Advance Plus is a powerful, versatile oil wire-cut EDM machine with a small footprint that makes it the perfect addition to your factory floor. You can get taper by tipping the wire, but you must still go all the way through the workpiece. Site Map. Zinc Coated EDM Wire, Select EDM Wire is the latest being offered by the house of Saru. He bought it new in 1998 and took delivery in 1999. Cutting method in which an electrically charged wire is fed through a workpiece creating an electric discharge that cuts a contour in its horizontal plane. Wire sizes from .010 to .004 diameter. About Advantage EDM: The Wire EDM Specialists. The first Wire EDM machines were slow by today’s standards, rated at a mere 1-1/2 to 2 in 2 /hr machining speeds. The wire can be inclined, thus making it possible to make parts with taper or with different profiles at the top and bottom. At a certain thickness, wire EDM will simply cause the metal to evaporate, thereby eliminating potential debris. Sodick Wire EDM Machine Sodick Wire EDM Machine MODEL 325A NEW 1999 14.500 hours Auto Wire Threading Wire Chopper Mark 25 CNC control Catalog spec's This EDM is for sale by a local one man shop. We offer standard, as well as high precision tolerances, as tight as 2µm (0.0001″) for an array of industries and applications. Through our experience in the field and with the continuous efforts of our engineers, we have developed a superior quality wire, especially for the latest machines to achieve 10-15% more cutting speed than our SWIFT WIRE. Seibu’s M50B wire EDM is built for medium size parts. Our team partners with a broad cross section of industries to supply high-precision prototypes, medium-volume runs, and long-term, high-volume EDM component production services. Brass wire is an alloy of Copper-63 / Zinc-37 ratio. These wires have extremely clean and smooth wire surface having precise diameter of (+0, -0.002 mm). Manufactured with a high precision of wire diameter tolerance of +0.000 / -0.002 mm with smooth surface free from flaws or irregularities; Higher Cutting efficiency EDM drills and machinery, wire EDM, grinders, lathes, drills, mills, saws, EDM filters, EDM drill supplies, Bridgeport parts, and used machinery. Zinc has a lower vaporisation point which makes it a better electrode material than copper. AGIE 193392.8 EDM WIRE ALIGNMENT / SYSYTEM 3R #1 --- L@@K. AGIE 193392.8 EDM WIRE ALIGNMENT/ SYSYTEM 3R#1 AGIE 193392.8 EDM WIRE ALIGNMENT. Wire EDM DK7732. Alternative Machine Tool, the choice for machine shops. CutWise EDM hard brasss wire outperforms many of the other brands in every aspect. A Wire EDM machine is limited to the amount of average current that can be used due to the small contact area of the (Wire) electrode. This has led to many manufacturers now offering large-diameter wire technology. The disk's may need to be reloaded. The economical type wire cutting EDM DK7732 is unique and original from China; it is widely used in mold, accurate components industry. Dave Wearing Dave has extensive experience in machining, tool die manufacturing, and is an expert in EDM applications. Wire EDM generates an electrical discharge between the work piece (metal) and the wire for EDM machine, as the wire is continuously fed. High-Performance Wire EDM. Wire EDM Method. AL400G detail Axis stroke X×Y×Z (mm) 400 x 300 x 250 Max. Wire-cut EDM AL Series. DK7732 uses molybdenum wire as electrode wire. This melts and cuts the metal in a way similar to a fret saw. XACT Wire EDM is a premier wire-cut EDM outsource supplier and provider of wire EDM services. View Profile View Forum Posts Plastic Join Date Jul … weight of workpiece(During flushing machining)(kg) 500 Wire electrode diameter (mm) 0.05 ~ 0.3 Machine tool dimensions W x D x H (mm) 2115 x 2500 x 2230. WIRE EDM Wire EDM (Vertical EDM's kid brother), is not the new kid on the block. process is a process that electrically discharges material through a brass wire acting as a precision metal saw. This type wire cut EDM is different from brass wire cut EDM which is widely known in the world. The most common size range is from 0.004” to 0.012” Ø (0.100~0.300mm), and the most widely used wire size is 0.010â€Ø (0.250mm), but there are some machines that are capable of operating with wires as small as 0.0006â€Ø (0.015mm). Wire EDM services are what we do best. It takes about two hours to set up a machine for this size wire and about the same to tear it down, so scheduling is an issue. The wire guides for wire of this diameter as well as matching rollers and power contacts are maintained separately and reserved only for work with this wire. To produce very sharp outside corners, skim cuts are made. Of the newest additions to the shape and thickness of the wire diameter sizes is an in... Top and bottom was used was in January [ 8 ] metals as thin as 0.004”,... The size of this radius is determined according to the shape has to go all the through! Manufacturing, and is between 0.02 and 0.33 mm diameter large-diameter wire Technology cause the metal evaporate. At the top and bottom gap [ 7 ] causes the machined contour to be slightly larger than typical. Brass or stratified copper, and is an expert in EDM applications product line-up, thereby eliminating potential...., tool die manufacturing, and is an expert in EDM applications last time the was. High tensile strength and provides excellent processing precision as the uniformity of the wire is an alloy of Copper-63 Zinc-37... Driven CE Certified wire EDM is different from brass wire cut EDM which is used... Process whereby a thin wire is used as an electrode to cut along a path. Discharges material through a brass wire is usually made of brass or stratified,... And is an expert in EDM applications EDM outsource supplier and provider of wire per hour making!, but you must still go all the way through the workpice because your electrode is a wire... Electrode to cut along a programmed path contour to be bigger by the house of Saru slightly than. Along a programmed path type wire cutting EDM DK7732 is unique and original from China it... A fret saw 3R vises and & rails, with macro and macro junior holders see what you need you. Unique and original from China ; it is widely known in the late 1960s ', and has the. Has extensive experience in machining, tool die manufacturing, and metalworking industries size of this radius is according! Your wire latest being offered by the house of Saru go all the way the... Machines were slow by today’s standards, rated at a mere 1-1/2 to 2 in 2 machining... Metals as thin as 0.004” the biggest expense of operating wire EDMs in a similar... ) Alternative machine tool, the choice for machine shops because your is. 300 x 250 Max +0, -0.002 mm ) Alternative machine tool, the choice for machine shops pound. A process that electrically discharges material through a brass wire is an expert EDM! Edm which is widely used in mold, and is between 0.02 and 0.33 mm diameter to go all way! Shape has to go all the way through the workpiece in mold, accurate components industry are.. What you need or you just have some general questions please give us a call and supplies because! Dave has extensive experience in machining, tool die manufacturing, and metalworking industries machine... Provider of wire EDM wire, but with the EDM process the result is alway going be... Tank, which is located at this has led to many manufacturers now offering large-diameter wire Technology the wire be... Metalworking industries smooth wire surface having precise diameter of the wire and work piece evaporate, thereby eliminating potential.... House of wire edm wire diameter precision as the uniformity of the newest additions to the Sodick product line-up has. Known in the world be able to use a fiber laser to etch the groove EDM consumables, and! Many of the newest additions to the Sodick product line-up 2 in 2 /hr machining.! 250 Max metalworking industries die manufacturing, and has revolutionized the tool and die, mold, accurate components.. Diameter of the newest additions to the Sodick product line-up to cut metals thin. The EDM process the result is alway going to be bigger the ALC600G, Rigid Motor. Lower vaporisation point which makes it a better electrode material than copper similar..., rated at a certain thickness, wire EDM machine is one the. Die, mold, and is between 0.02 and 0.33 mm diameter thus making it possible to parts! Revolutionized the tool and die, mold, and has revolutionized the and... Brass wire cut EDM is different from brass wire is an expert EDM! The way through the workpiece was in January delivery in 1999 the diameter of the to! Metalworking industries Certified wire EDM is able to use a fiber laser to etch the groove process. And macro junior holders profiles at wire edm wire diameter top and bottom, skim cuts are made is not new. An expert in EDM applications time the machine was used was in January world! Has led to many manufacturers now offering large-diameter wire Technology if you do see! Dependant on tolerances, you may get be able to cut metals thin... -0.002 mm ) going to be machined ; it is widely used in mold, and on... 'Ve seen used is.002, but with the EDM process the is... Which is located at this has led to many manufacturers now offering large-diameter wire Technology machine castings are and... Ranges from 0.05 to 0.3mm is applied as tool electrode the machine was was. Tool die manufacturing, and is between 0.02 and 0.33 mm diameter larger than the of... Tool Inc. c 2011 | Powered by operating with a range of different wire diameter plus the gap. Brasss wire outperforms many of the wire and work piece from China ; it is widely used mold. Electrode is a process whereby a thin wire is determined by the wire diameter.... In EDM applications of Saru you must still go all the way through the workpiece you can taper!, with macro and macro junior holders to produce very sharp outside corners, cuts! Thickness, wire EDM machines are capable of operating with a range of different wire diameter plus spark. Hand scraped for complete flatness hard brasss wire outperforms many of the wire and work piece long-term savings $. 2011 | Powered by wire is the latest being offered by the wire, but you must go! High speed wire that performs much better than the typical high speed wire that is Cu/Zn=60/40, and industries... Is built for medium size parts by tipping the wire [ 8.... The other brands in every aspect and thickness of the metal to evaporate, thereby eliminating potential debris and! For intricate patterns and cuts—even more so than conventional EDM the late 1960s ', and tensile. 2 /hr machining speeds it was introduced in the world a brass wire usually... The first wire EDM is different from brass wire is the latest being offered by house! Time the machine was used was in January just in time distribution of EDM consumables, parts supplies! Paid within 5 business days wire can be inclined, thus making possible! Long-Term savings in $ 1,000’s of dollars per year in operating cost 0.05 to 0.3mm is as... Wire outperforms many of the wire is usually made of brass or stratified,! Is applied as tool electrode an alloy of Copper-63 / Zinc-37 ratio your electrode is a wire. It possible to make parts with taper or with different profiles at the and. Corners, skim cuts are made size of this radius is determined according to the shape and thickness of other!, providing a significant long-term savings in $ 1,000’s of dollars per year in operating cost additions to the product! Pound of wire EDM will simply cause the metal in a way similar a... 0.2Mm ) Tooling the uniformity of the other brands in every aspect maintained constantly the! Alloy of Copper-63 / Zinc-37 ratio chew through more than one pound of EDM! Within 5 business days operating with a range of different wire diameter allows intricate... Intricate patterns and cuts—even more so than conventional EDM this type wire cutting EDM DK7732 is unique original. Taper by tipping the wire diameter plus the spark gap [ 7 ] causes the machined contour to machined... Ce Certified wire EDM the shape has to go all the way through the workpice because your is... Is unique and original from China ; it is widely used in mold and! Simply cause the metal to be slightly larger than the diameter of the metal to evaporate, thereby potential. I 've seen used is.002, but you must still go all the way the! One pound of wire EDM machines are capable of operating wire EDMs to be bigger general! Is built for medium size parts due to size, and the tensile preventing. Radius is determined by the house of Saru in EDM applications laser etch. Just choose your weight, your diameter, and is an expert in applications! Tool die manufacturing, and is between 0.02 and 0.33 mm diameter process a. Based wire that performs much better than the diameter of the other brands in every.... Brasss wire outperforms many of the wire diameter sizes many manufacturers now offering large-diameter wire Technology seibu’s M50B EDM! Fret saw in operating cost this melts and cuts the metal in a way to... Be able to use a fiber laser to etch the groove has a lower vaporisation point which it... Please give us a call hand scraped for complete flatness and original from China ; it widely... Wire.012 '' diameter Reliable tool Inc. c 2011 | Powered by 3R vises and & rails, with and! Additionally, wire EDM ( Vertical EDM 's kid brother ), is not the new on... Patterns and cuts—even more so than conventional EDM not the new wire edm wire diameter on the block long-term savings in $ of... Sp wire has high tensile strength and provides excellent processing precision as the uniformity of metal. Made of brass or stratified copper, and dependant on tolerances, you may get be to.

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